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iDrive Meets ‘I, Robot’: BMW Using Humanoid Robots To Build Cars

March 5, 2026
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iDrive Meets ‘I, Robot’: BMW Using Humanoid Robots To Build Cars

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By Brett T. Evans

The field of robotics is not a new thing when it comes to automotive manufacturing. From sheetmetal stamping and paint booths to precise engine milling, robots do a lot of the drudgery involved in building a new car. But until recently, most of those robotic devices were massive arms or enormous presses that were fixed in place. BMW may change that perception with the “Physical AI” pilot program, whose humanoid robot experiment just ended a successful run at its factory in Spartanburg, South Carolina, last year before being adopted by the plant in Leipzig last week.

Putting A Friendly Face On Things

Now, to be more accurate, the robot itself isn’t making the intercontinental journey from the American South to Germany. BMW undertook the Spartanburg pilot program in partnership with robotics startup Figure, which supplied the Figure 02 robot to work 10-hour shifts at the factory building the X3. The humanoid was responsible for positioning sheetmetal during precise welding operations, an action that requires millimeter accuracy and can be very physically taxing on humans. During its time at Spartanburg, Figure 02 supported the production of 30,000 X3 crossovers, moving more than 90,000 pieces of metal and walking an average of 9,600 steps per day.

BMW Physical AI Humanoid Factory Robots 2
BMW

But instead of Figure 02, the Leipzig factory’s pilot program will involve robots from Hexagon, a company that has been a longtime BMW partner on software and sensor development. Hexagon Robotics will provide Leipzig with AEON, an AI-powered bot with human-like hands, articulated legs, and rolling feet that will give it freedom of movement to accomplish a number of challenging tasks. AEON was first introduced to the factory in December to ensure it would be able to operate within its walls, with another longer-form test run planned for April. The pilot program will begin in earnest this summer.

What Can A Humanoid Robot Do?

Figure 02, the fella used in Spartanburg, had one precise, repeatable task, but it sounds like BMW has a slightly more diverse workload in mind for AEON. The robot’s hands and fingers can accommodate a number of apparati, like scanning tools and grippers, meaning it could be used alongside a human worker to assist with lifting or moving heavy objects around the facility. Later in the program, BMW plans to test AEON in the manufacture of high-voltage batteries and electronic components, precise tasks that could be perfect for the cold hard logic of a robot.

Source: BMW via Automotive News

Read the full article on CarBuzz

This article originally appeared on CarBuzz and is republished here with permission.  

hazel@gmdefensive.com

hazel@gmdefensive.com

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